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Mineral Powders for the Cable & Wire Industry

Insulation filler & flame retardant

Industry Overview

The cable and wire industry has stringent requirements for mineral fillers used in insulation and sheathing compounds, including electrical insulation resistance, flame retardancy, and smooth processing characteristics. China clay (kaolin) is one of the most valued mineral fillers for cable insulation compounds. Its fine plate-like particle structure provides excellent electrical insulation properties due to its low dielectric loss factor, improved heat resistance, enhanced flame retardancy, and smooth extrusion characteristics. Calcite powder (calcium carbonate) is extensively used in cable sheathing compounds where it serves as a cost-effective filler that maintains mechanical properties and weather resistance of the outer cable jacket. Ground Calcium Carbonate (GCC) provides a premium option for cable compounds where ultrafine particle size is required for smooth extrusion and consistent insulation thickness, particularly suited for thin-wall insulation cables.

Performance Benefits

Electrical Insulation

China clay and GCC improve volume resistivity and reduce dielectric loss in cable insulation compounds.

Flame Retardancy

Mineral fillers dilute organic polymer content and create a mineral barrier, improving flame retardancy ratings.

Smooth Extrusion

Controlled particle size ensures smooth, consistent extrusion with uniform insulation thickness.

Thermal Stability

China clay and GCC improve the thermal stability of PVC cable compounds.

Frequently Asked Questions

Which mineral filler is best for cable insulation?

China clay (kaolin) is the preferred filler for insulation due to its excellent electrical properties and thermal stability. GCC is used for premium thin-wall cables.

Can mineral fillers improve cable flame retardancy?

Yes. Mineral fillers dilute organic polymer content and create a mineral barrier that improves flame retardancy.

Do you test mineral powders for electrical properties?

Yes. Our cable-grade minerals undergo specialized testing including volume resistivity measurements and trace metal analysis.